Use custom search function to get better results from our thousands of pages use for compulsory search eg. Autonomous maintenance jishu hozen refers to tpm activities that involve operators in maintaining their own equipment, independent of the maintenance department. Establishing tentative standards for jishu hozen make temporary procedures or manual of autonomous maintenance for cleanup, lubrication, retightening, checkups. It means efforts to select model equipment or a model line and to challenge the target of zero losses through project team activities according to improvement themes. To prevent equipment deteriorationto maintain equipment in optimal condtionto establish basic equipment conditionto eliminate equipment failureto make operator equipment competentto eliminate quality defectsto eliminate cost losses mr. Jishu hozen eight steps in jishu hozen jishu hozen prevent the occurrence of 1a1b because of jh. Identify the problem focus in on the problem area use your senses to identify any abnormalities sounds, sights, smells, feelings etc. Kobetsukaizen for production efficiency kobetsukaizen refers to the individual improvement for further efficient production systems. The goals of the program are to prevent equipment deterioration, restore equipment. View jishu hozen ppts online, safely and virusfree. The concept of jishuhozen lies in the fact that a mother is the best judge.
Autonomous maintenance for operator tpm basic business. Narkhede tpm based on zero loss concept, zero accidents, zero defects and zero breakdowns which renders equipments highly effective total productive maintenance aims at getting efficient use of equipments means overall efficiency promotes and implements productive maintenance through group or team activities. Jishu hozen is one of the eight pillars of total productive maintenance, the other seven being. Equipment with design weakness must be redesigned to improve reliability or improving. Autonomous maintenance training presentation autonomous. Other problem faced breakdown of machines, white fugai, red fugai, fatigue of employee. A study of total productive maintenance implementation in. We help our clients make lasting improvements to their operations and their culture which results in improvement in organizations profitability.
Get details of 16 major losses in tpm free download ppt. Autonomous maintenance jishu hozen operational excellence. This manual is the first in the sequence of others to come, covering planned maintenance quality maintenance office tpm, and safety. The goal of the tpm program is to remarkably increase production while, at the same time, increasing employee morale and job satisfaction. Tpm jishuhozenautonomous maintenance 43 the tpm initial clean and inspect and ftagging 45 the cleaning map. Jishuhozen means activities of the operator that uses maintenance to personally conduct maintenance activities. Jishu hozen step 1 free download as powerpoint presentation. This powerpoint presentation is developed by our jipmcertified tpm consultant. The concept of jishu hozen lies in the fact that a mother is the best judge regarding the health of her kid than an outsider. An introduction to total productive maintenance tpm j.
This waste is due to operators, maintenance personal, process, tooling problems and nonavailability of components in time etc. Specify the time allocation for various maintenance daily or regularly held. Jishu loosely translated, means independence, autonomy. To improve productivity, efficiency in the administrative functions and identify and. Pillar 2 jishu hozen autonomous maintenance this pillar is geared towards developing operators to be able to take care of small maintenance tasks, thus freeing up the skilled maintenance people to spend time on more value added. We move from a paradigm of i run the machines, maintenance maintain the state to i am the guarantor of the performance of. The goal of the tpm program is to remarkably increase production while, at the same time, increasing employee morale and. Transcript total productive maintenance ppt by amar p. Ppt total productive maintenance powerpoint presentation free to download id. Autonomous maintenance jishu hozen refers to tpm activities that involve operators in. Dec 07, 2017 one point lesson opl what is opl and types explained with examples duration. Jishu hozen prevent the occurrence of 1a1b because of jh. It is based on the principle of creating equipment expert to enable them to protect their equipment 1. Office tpm can eliminate the lodes on line for no material and logistics.
To improve productivity, efficiency in the administrative functions and identify and eliminate losses. Narkhede tpm based on zero loss concept, zero accidents, zero defects and zero breakdowns which renders equipments highly effective total productive maintenance aims at getting efficient use of equipments means overall efficiency promotes and implements productive maintenance through group or team activities tpm is deployed through a. Hozen when translated to english means preservation, integrity or conservation. Total productive maintenance tpm is a maintenance program, which involves a newly defined concept for maintaining plants and equipment. Pillar 2 jishu hozen autonomous maintenance this pillar is geared towards developing operators to be able to take care of small maintenance tasks, thus freeing up the skilled maintenance people to spend time on more value added activity and technical repairs.
Trainers selected from supervisors and operators to conduct the training on jh for operators. Identifying abnormalities abnormal deviating from what is normal or usual, typically in a way that is undesirable or worrying. Operators should be informed about the tremendous importance of autonomous maintenance to keep their equipment in proper working condition. See more ideas about art lessons, art classroom and elementary art. Introduction autonomous maintenance jh jishu hozen is one of the important pillars of tpm to prevent forced deterioration and keep the equipment always in condition. Etman introduction to total productive maintenance tpm. This includes analyzing processes and procedures towards increased office automation. The adobe flash plugin is needed to view this content. Root cause analysis of the major equipment breakdown. Developed by our jipmcertified tpm instructor, his training presentation is packed with diagrams.
Jishu hozen implementation the tpm club india, cii acknowledges the contribution of all the following 41 companies who added great value in sharing their experience of tpm implementation. Step method for the development of jishu hozen 1st step. The goal of the tpm program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction. Autonomous maintenance maintaining basic conditions on shopfloor and in machines. Dengan demikian, operator atau pekerja yang bersangkutan memiliki rasa kepemilikan yang tinggi, meningkatan pengetahuan pekerja terhadap peralatan yang digunakannya. One point lesson opl what is opl and types explained with examples duration. Jishu hozen or autonomous maintenance linkedin slideshare. We collected most searched pages list related with 16 major losses in tpm free download ppt and more about it. An introduction to total productive maintenance tpm. Autonomous maintenance refers to tpm activities that involve operators in maintaining their own equipment, independent of the maintenance department. Ppt hse management system powerpoint presentation free. Quality circle template tqm, tpm, lean, pmp, wcm, quality. Scribd is the worlds largest social reading and publishing site. Autonomous maintenance jishu hozen powerpoint slideshow view.
Ppt tpm presentation powerpoint presentation online tutorial id. Maintenance jishu hozen of the equipment and due to lack of training of the operators as discussed in the results section. Autonomous maintenance atau jishu hozen memberikan tanggung jawab perawatan rutin kepada operator seperti pembersihan mesin, pemberian lubrikasiminyak dan inspeksi mesin. A study of total productive maintenance implementation in manufacturing industry for generating greater profits. Ppt total productive maintenance powerpoint presentation.
It is packed with diagrams, examples and practical tips and can also be used to. Establishing tentative standards for jishuhozen make temporary procedures or manual of autonomous maintenance for cleanup, lubrication, retightening, checkups. Learn about 4 phases and 12 steps of tpm implementation. Step method for the development of jishuhozen 1st step. Focussed improvement improvement is everyones activity. Kobetsukaizen for production efficiency japanese gemba. How to record fuguai 52 discovery of a serious fault during the cleaning 58 tracking the progress of the initial cleans 58 v for more information about this title, click here. The purpose of this paper is to demonstrate the contributions of quality maintenance qm pillar of tpm approach in improving the product quality in a food industry manufacturing potato chips. Jishuhozen can be defined as carrying out initial or basic maintenance of equipment by the operators themselves and informing of the potential of major breakdown. Search cloud 16 major losses in tpm free download ppt important. Pdf the impact of quality maintenance pillar of tpm on. Autonomous maintenance jishu hozen by operational excellence consul operational excellence, lean. It improves equipment and its components so that preventive maintenance can be carried out reliably.
Workout the plan to promote jishuhozen and kobetsukaizen and check the. Please freely utilize my free download illustration. The object of jh jishu hozen is to bring the equipment in optimal condition and sustain it to achieve zero. Autonomous maintenance jishu hozen pune opencoffee club. Jan 08, 20 jishu hozen or autonomous maintenance 1. Improvement is to eliminate production losses and reduce cost. Step of jishuhozen activities japanese gemba kaizen web. Office tpm supports the plant, initially in doing jishu hozen of the machines after getting training of jishu hozen, as in jishu hozen at the initial stages machines are more and manpower is less, so the help of commercial departments can be taken, for this. Hence following recommendations are made company of bangladesh 1. Jishu hozen study is taken under consideration to solve this problem. Autonomous maintenance jishu hozen powerpoint flevy. Jishu hozen can be defined as carrying out initial or basic maintenance of equipment by the operators themselves and informing of the potential of major breakdown. Jishu hozen is a japanese word that means autonomous maintenance.
1192 1263 1021 782 1546 832 735 1669 1670 568 1072 1434 365 186 1686 1560 1618 642 1512 288 1233 554 378 1262 780 108 81 1141 648 794 1413